3 methods for creating your own unique custom horse brushes

A few years ago I purchased a case of wood-backed horse brushes on clearance and enjoyed using the opportunity to experiment with horse brush “upgrades”. After some trial and error I’d produced an assortment of colorful and unique horse brushes. Here’s my how-to and tips for 3 different methods of painting or decorating your own custom horse brushes.

Decorating your own horse brushes is really easy- you can do elegant and complex designs for resale as handmade custom brushes – or just prep the surface and provide sharpies or acrylic paint for a fun Pony Party, 4-H, or Pony Club activity with kids.

START BY PREPARING YOUR BRUSH:

  1. The surface of the wood needs to be prepped for decorating. It’s important to protect the bristles of the brush from paint and sealer, so start by using wide painter’s tape to tape around the base of the bristles. Add tape and/or plastic wrap (we used a combo) to completely cover the bristles on all sides, including the bottomDIY custom horse brushes instruction #23
  2. Prep the surface of the brush back. Wood brushes are always treated with a thick layer of polyurethane, so in order for paint or adhesive to adhere, you’ll first need to cover the slick polyurethane with a high adherence primer like Zinnser Bullseye 123. (It’s worth getting your hands on this particular primer because it’s designed to adhere to slick surfaces without chipping) If you opt to use a standard primer, you’ll first need to sand through the lacquered surface of your brush, clear away all the dust, and the apply primer.DIY custom horse brushes instruction #28

 

Once your brush is prepped, here are three methods I’ve used to apply unique decorations:

METHOD 1.

Alcohol based inks (Such as Sharpies or Copic art markers) can be applied directly to the primed surface and won’t wash off when the brush gets wet.

Step 1.  (optional) lightly trace your design with pencil onto the brush back:

DIY custom horse brushes instruction #48

 

Step 2. In this photo I blend shades of pink/red, green, and brown to create a scene of birds on the back of my brush. I used copic markers to get the color variation, but any alcohol based marker should work.

DIY custom horse brushes instruction #51

Step 3. Layer the colors and/or outline, and use acrylic paint to add highlights, as I did here with beaks.

DIY custom horse brushes instruction #53

If you aren’t artistic, try coating the entire surface with one or two colors of sharpie, the using an eyedropper to drop rubbing alcohol onto the surface. The alcohol will cause the pigment to disperse and create a watercolor type effect.

Be sure to allow your marker to dry completely before touching or applying a seal coat.

METHOD 2.

Decoupage can be used to apply permanent, form fitting patterns to the back of your brush. I prefer artist-grade acrylic glazing medium to attach, then poly-crylic on the top for a tough non-porous surface coating.

First trace the handle of your brush onto a piece of fabric, add an allowance for covering the sides of the handle, and cut fabric. Be generous with your sizing, as you will cut to trim, but will have to start over if the fabric is too small to cover all sizes. DIY custom horse brush instruction - fabric brush handle

Next, cover the back of your brush generously with glazing medium or modge podge.

DIY custom horse brushes instruction - gluing fabric
Spread glue to evenly coat back of brush.

 

Carefully drape the fabric over the brush’s back and smooth out any air bubbles.

Next, we’ll cut darts at the corners so the fabric can wrap edges without folding. Carefully cut a triangle shaped dart at each corner. Use sharp fabric scissors and cut a very small dart at first, enlarge if needed:

DIY custom horse brushes instruction #72

DIY custom horse brushes instruction - fitting fabric backing to brush
Cutting darts at corners reduces bulk and makes the fabric lay flatter.

Add glue to sides of brush and fold fabric around handle. Add glue over fabric as needed to secure edges. DIY custom horse brushes instruction #75

Be sure and tuck the fabric around the underside of the brush’s handle. You’ll probably need to apply extra glue here to get the fabric to stay in place. Both glazing medium and Mod Podge can be applied both over and under the fabric.

DIY custom horse brushes instruction #77

Once the brush is completely covered, you’ll likely have excess fabric where the fabric meets bristles. Carefully use a sharp blade, always cutting away from yourself, to cut away excess fabric as shown. DIY custom horse brushes instruction #81

When you are satisfied with how the fabric is lying, coat the fabric with an additional layer of glazing medium and allow to dry overnight.

DIY custom horse brushes instruction #89

Allow 24 hours for brush and glue to dry completely. It should be stiff and securely attached, with no loose edges or bubbling-up fabric. If there are any portions of the fabric not fully attached, secure with glue and allow to dry another 24 hours.

DIY custom horse brushes instruction - a sealant is the finishing touch
A waterproof sealant is the final step in decoupaging fabric onto a horse brush.

In order for your decopauged brush handle to be ready for the rigors of barn use, you’ll need to apply multiple (2-3) layers of waterbased polyurethane coating.

CLEARANCE2015_3450

 

METHOD 3.

Water Based transfer paper.

If you’ve ever been on pinterest, you’ve probably heard about how easy it is to transfer images from printer to brush back. Unfortunately, although we tested 5 different methods, we weren’t able to create results we were happy with without turning to specialized products designed for image transfer.

The image transfer method that finally worked well was water transfer paper. Using this special paper, transferring images to the backs of our brushes was as simple as designing the image on our computer and printing the image on our special paper. Once printed, the image transfer easily with water and could be sealed with polyurethane.

 

 

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